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Installation Guide

Below is the installation guide for the Fuellox HD, including the wiring details for different variants like the Fuellox HD CLS, Fuellox HD Custom (LCR meters), and Fuellox HD (DFV Meter).

What You Need

Before installing the Fuellox HD, ensure you have the following:

Required Items:
  • The complete Fuellox HD unit with control panel and wiring components.
  • Mounting hardware such as wall brackets or screws and a stable mounting surface.
  • A 12V or 24V DC power supply with power cables.
  • Signal wires and cables for pump control, pulse signals, and flow meters.
  • An external Bluetooth antenna (if needed) with the required cable.
  • Tools and equipment like screwdrivers, cable ties, a drill, multimeter, and wire strippers.
  • Safety equipment such as insulated gloves and eye protection.
  • The user manual including the Fuellox HD installation guide and documentation.
  • A suitable installation location that is dry, stable, secure, and has easy access to power.
  • Optional monitoring equipment for remote monitoring (if applicable).
Optional Components:

Depending on your installation requirements, you may also refer to the Product Accessories.

Installation Steps

  1. Prepare for Installation

    • Open the Fuellox HD packaging and ensure all components are present and undamaged.
    • Components typically include the main Fuellox HD unit, wiring accessories, connectors, and the user manual.
    • Select a stable, level location that provides adequate access to the system’s control panel, power input terminals, and connectors.
    • Ensure the area has proper ventilation to avoid overheating and ensure smooth operation.
    • The area should be free of moisture, dust, and any potential interference from metal objects, especially if using a Bluetooth antenna.

  2. Mount the Fuellox HD Unit

    • Use mounting brackets or screws to securely attach the Fuellox HD unit to the wall or appropriate frame.
    • Ensure the unit is mounted on a stable surface that allows easy access to control panels and connections.
    • Avoid placing the unit in locations that could expose it to moisture, extreme temperatures, or excessive vibrations.

  3. Electrical Connections

    • Connect the power supply to the unit, ensuring the voltage matches the Fuellox HD specifications (12/24V DC).
    • Wire the control signals, including pump control, pulse signals, and any other required connections as per the wiring diagram.
    • For systems with a DFV Meter, connect the pulse signal cables to the appropriate input terminal for accurate fuel measurement.

  4. Install External Antenna (if applicable)

    • Attach the Bluetooth antenna to the designated port on the Fuellox HD unit.
    • Mount the antenna at a high point or a location with minimal signal interference to optimize performance.

  5. Connect Other External Components

    • Wire the nozzle switch or any other external components, if applicable, as per the wiring instructions.
    • Ensure all connections are secure and properly insulated to prevent accidental disconnections.

  6. Device Configuration and Setup

    • Power on the Fuellox HD unit and ensure it connects to the Bluetooth network or any other required communication channels.
    • Follow the provided configuration settings in the user manual to set up the device for your specific needs, such as fuel monitoring and pump control.

  7. System Testing

    • Run an initial test to ensure that all functions are working as expected, including pump control, flow monitoring, and signal transmission.
    • Verify the proper operation of the emergency stop, fault indicators, and any other safety features.

  8. Final Check and Inspection

    • Double-check all wiring connections to ensure there are no loose connections or exposed wires.
    • Inspect the unit to ensure it is securely mounted and that there are no obstructions or safety hazards around the device.

  9. Document and Complete the Installation

    • Record the Fuellox HD unit’s serial number, configuration settings, and installation location for future reference.
    • Complete any necessary installation reports and provide the user with the product documentation, including the user manual and warranty information.

  10. Final User Training

    • Provide the user with a walkthrough of the Fuellox HD system, explaining the basic operations, controls, and safety features.
    • Ensure the user is familiar with how to operate the system, handle emergency situations, and monitor the system for any faults.

For the detailed installation guide, please visit the HD Variants Guide.